Smart software components for Print OEMs and ISVs

Array Technologies

Case Study

By integrating Apex, Array improved performance, efficiency, and scalability - strengthening its leadership in transactional printing and enabling expansion into high-speed color packaging

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THE CHALLENGE

Array Technologies develops industrial inkjet solutions for transactional printing, where accuracy and speed are critical. Its architecture requires real-time, random-access rendering - selecting and printing any page from a variable-data PDF instantly at full press speed.

Unlike sequential workflows, there is no opportunity for pre-rendering or caching, creating strict latency constraints. Any delay risks press interruptions, data underruns, and material waste.

As the industry shifted to high-speed, full-color output, data volumes and processing complexity increased significantly, pushing traditional CPU-based rendering approaches beyond their performance limits.

“We've seen a greater than 50% reduction in render times, with the greatest benefits seen with complex four-color images.”

Joel Thomas, Vice President of Array Technologies
THE SOLUTION

Rather than scaling up costly CPU infrastructure, Array rethought its rendering approach. Building on its existing use of the Mako Core™ SDK, it integrated the GPU-native Apex renderer into its Raptor Controller. Apex enables high-speed, efficient processing of complex color PDFs, addressing the core performance bottleneck. Working closely with Helix, Array implemented Apex quickly by leveraging its existing Mako-based workflows and selectively refactoring its system. This allowed Array to enhance rendering performance without overhauling its entire architecture, while maintaining flexibility and control over its solution.

Apex attracted particular attention because of its ability to scale color rendering efficiently. Vice President of Array Joel Thomas explains: “Processing color data at very high speed is the real challenge. Once you solve that, you get all the benefits you already have for mono printing. Apex scales and handles complex color PDFs faster and more efficiently than our previous RIP.”

Picture of a Harrier 108 Process Color Inkjet Printer.
The Harrier 108 Process Color Inkjet Printer for boxes offers low capital and operational costs.

"Apex scales and handles complex color PDFs faster and more efficiently that our previous RIP.”

Joel Thomas, Vice President of Array Technologies
THE RESULT

By shifting rendering from CPU to GPU, Array achieved a significant performance boost without major infrastructure investment. Render times dropped by more than 50%, with the greatest gains seen in complex color jobs. The move also improved overall system efficiency, freeing CPU resources for other tasks. With GPU-based rendering, Array became the first in its class to deliver higher-speed, full-color transactional printing at scale.

This innovation also enabled expansion into new markets, including variable box (direct-to-box) printing with its RealStamp™ system, leveraging its Harrier digital printers. This has opened new revenue opportunities and accelerated time to market.

The platform has also enabled the development of scalable print bars, expanding print swaths from 4.25 inches up to 12.75 inches. By combining these print bars, Array can now deliver high-resolution, high-density color printing at speeds of 500–600 feet per minute - opening the door to new segments of the web press market previously inaccessible to the company.

ABOUT ARRAY TECHNOLOGIES

Part of MCS Inc., Array Technologies was established in 2000 and is headquartered in Glastonbury, CT. The company provides innovative mission-critical hardware, software and workflow solutions globally across a wide variety of markets, including print, mail, packaging, and bindery. Products include industry-leading vision systems, variable data industrial inkjet solutions, and fully integrated software workflow solutions.

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